Quality Services According To International Standards
OUR PRESSURE SERVICES
Process Services
Leak detection helps to ensure that system (or system component) integrity can retain any liquid or gas that it needs to store or pass through. Nitrogen helium leak testing is crucial in gas and oil processing systems, especially as processing plants become more complex.
Eliminating hydrocarbon leakage is an operational priority on petrochemical complexes and off shore production platform modules. LTP Solutions use helium trace in nitrogen carrier gas, one of the most accurate and quantifiable (method available).
Nitrogen helium leak testing is a pre-commissioning prerequisite to verify that piping systems and production equipment is safe.
The simplest way to avoid a fire or explosion in a process vessel is to introduce inert (noncombustible) gases in such a way that there is never a mixture with a combustible concentration. Mixtures of fuel, oxygen, and inert gases are not combustible over the entire range of composition. During the service, the air in the environment is effectively made inert with the purging of nitrogen – pushing out anything hazardous, re-stabilising the air and therefore reducing the risk of an explosion/an explosive mixture.
LTP Solutions facilitates the process of controlled tightening and its associated benefits, through the use of specially developed equipment, written procedures and bolt loading calculations, to ensure that joints are tightened in a safe manner. LTP Solutions is an industry leader in flange management techniques, through our on-going investment in reliable equipment and thorough training of all personnel. Our flange management systems provide assurance that all flanges on a process system are detected and completed in such a manner that they minimize or eliminate integrity issues.
Hydrostatic testing is a way to test pipelines and other pressure vessels for structural integrity and strength. Hydrostatic testing exposes defective materials that have previously been undetected. These services provide a final check of quality and operational integrity for clients including oil producers, manufacturers of subsea components, pipeline manufacturers and oil and gas companies. LTP Solutions can perform a hydrostatic test on any size system from an individual spool piece to a full mechanical completed system offshore and onshore.
Pipeline Services
As a pre-commissioning activity, flushing can be defined as the act of pumping water, in sufficient quantity and velocity, through a given section of pipe or piping, completely filling that section of pipe or piping, such that the flow of water through the system will forcibly remove any loose rust, mill scale or construction debris from the system.
Gauge plates are used in the pipeline gauging process to check for any anomalies inside the line such as dents, debris or other internal restrictions that affect the I.D. of the pipeline. Gauging is achieved by fitting a pig with an aluminum plate, sized proportionally to the minimum internal diameter of the pipeline. The gauging pig is used for during the pre-commissioning and maintenance, operations and repair activities and is designed to suit dual diameter pipelines.
Hydrostatic testing is a way to test pipelines for structuralintegrity and strength. These services provide a final check of quality and operational integrity for clients including oil producers, manufacturers of subsea components, pipeline manufacturers and oil and gas companies. Standard hydrostatic pressure testing procedures entail filling the test vessel with liquid, bleeding out air and then pressurizing it.
LTP Solutions delivers gaseous nitrogen by means of Liquid nitrogen conversion to gaseous nitrogen (180 k Nitrogen converter unit) or onsite generated nitrogen gas (Membrane nitrogen gas generation technology) precisely controlled pressure, temperature, and flow rate where and whenever needed.
OUR PROCUREMENT SERVICES
OUR INDUSTRIAL SERVICES
Rope Access
LTP Solutions rope access is a form of work positioning, initially developed from techniques used in climbing and caving, which applies practical rope work to allow workers to access difficult-to-reach locations without the use of scaffolding, cradles or an aerial work platform. Safe access to heights, reduced environmental impact compared to traditional methods—efficient and eco-friendly approach for challenging spaces.
Surface Preparation
Surface preparation is the essential first stage treatment of a steel substrate before the application of any coating, and is generally accepted as being the most important factor affecting the total success of a corrosion
protection system.
Proper surface preparation ensures adhesion and longevity, making it a critical step in maintaining infrastructure and equipment integrity.
Corrosion Protection
The corrosion of structural steel is an electrochemical process that requires the simultaneous presence of moisture
and oxygen. In the absence of either, corrosion does not occur. Essentially, the iron in the steel is oxidized to produce rust, which occupies approximately
6 times the volume of the original material consumed in the process.
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Rope Access is a specialized work positioning technique that was originally developed from climbing and caving techniques. It involves the use of ropes to provide safe access to difficult-to-reach locations without the need for scaffolding, cradles, or aerial work platforms.
Rope access offers a more efficient and eco-friendly approach to accessing challenging spaces. It not only provides safe access to heights but also reduces the environmental impact when compared to traditional methods.
Surface preparation is the initial treatment of a steel substrate before coating application, and it is crucial for the overall success of corrosion protection. It ensures proper adhesion and longevity of coatings.
The primary goal is to create a clean and properly profiled surface, free from contaminants and defects, to facilitate the adhesion and effectiveness of protective coatings.
Properly prepared surfaces contribute to the extended lifespan and structural integrity of infrastructure and equipment by preventing corrosion and deterioration.
Common methods include abrasive blasting, chemical cleaning, power tool cleaning, and mechanical surface preparation techniques, each tailored to specific project requirements.
Corrosion of structural steel is triggered by an electrochemical process that necessitates the simultaneous presence of moisture and oxygen. Without both factors, corrosion does not take place.
Moisture is essential because it acts as an electrolyte, facilitating the flow of electrons between the iron in the steel and the oxygen, leading to the oxidation process.
When corrosion occurs, the iron in the steel is oxidized to produce rust, which can significantly expand in volume, occupying approximately 6 times the volume of the original material consumed.
Preventive measures include applying protective coatings, using corrosion-resistant materials, controlling environmental conditions, and implementing cathodic protection systems.